Architectural Conservation, Historic Preservation

Cast Stone Structural Upgrades, Repairs

Cast Stone (sometimes labled 'PreCast') is the cost-effective substitute for hand-carved natural stone developed at the beginning of the 20th c. As Portland cement became more available towards the end of the 19th century, its use as an alternative decorative building material became more prevalent. Given California's major surviving buildings date from after 1900, it is no surprise that there are multiple examples of this building format for our review.


For more information on any of the following items, click linked text or image below.


Selective Removal, Restoration, and Structural Upgrade for a 24 foot diameter Stained Glass Window and Cast Stone Framework   Wilshire Temple Rose Window
Los Angeles, Los Angeles, California
Selective Removal, Restoration, and Structural Upgrade for a 24 foot diameter Stained Glass Window and Cast Stone Framework

Removal and Reinstallation of a complex installation like this requires precision and knowledge of materials.  

Decorative Cast Stone Preservation, with Removal, Repair, Patching, and Reinstallation   Sacred Heart Chapel - LMU
Los Angeles, Los Angeles, California
Decorative Cast Stone Preservation, with Removal, Repair, Patching, and Reinstallation

Sacred Heart Chapel and Bell Tower had several locations where original pre-cast decorative elements needed intervention and preservation  

Selective removal, restoration, and reinstallation of a decorative cast stone entry surround.   First Methodist Church - Olvera St.
Los Angeles, Los Angeles, California
Selective removal, restoration, and reinstallation of a decorative cast stone entry surround.

The church was declared unsafe when decorative masonry components began falling off the facade. As with other older structures in this condition, scaffolding was erected to protect pedestrians passing below.  

Repairs to the Decorative Cast Stone, Limestone and Marble Exterior Facade   Huntington Library and Museum
San Marino, L.A., California
Repairs to the Decorative Cast Stone, Limestone and Marble Exterior Facade

Patching and repairs to the historic cast stone and stucco facade of the Huntington Gallery were performed using proprietary repair mortars and rendering compounds  

Careful Selective Removal and Reinstallation of Decorative Cast Stone; Restoration of Concrete   Hollyhock House
Los Angeles, L.A., California
Careful Selective Removal and Reinstallation of Decorative Cast Stone; Restoration of Concrete

The Hollyhock House is Mr. Wright's earliest effort at residential housing design in Los Angeles. Phase I of this long-term restoration involved the removal, restoration, and reinstallation of over 800 pieces of decorative cast stone from the parapet/roof area.  

Replication and Replacement of an Existing Historic Decorative Cast Stone Veneer using Moldmaking, Casting, and Restoration Techniques.   Museum of Art - Balboa Park
San Diego, SD County, California
Replication and Replacement of an Existing Historic Decorative Cast Stone Veneer using Moldmaking, Casting, and Restoration Techniques.

Mild steel reinforcement placed within the cast stone matrix for strength during the original manufacturing process ultiimately resulted in the stress and failure of much of the facade material, posing a visually unsatisfying appearance as well as a life-safety hazard.  

Stabilization of Deteriorating Cast Stone Decorative Elements using Patching and Rendering Compounds.   William Penn Building
Los Angeles, L.A., California
Stabilization of Deteriorating Cast Stone Decorative Elements using Patching and Rendering Compounds.

A fatal flaw in the original mix design contributed to the uniform decay of all cast stone elements, and careful stabilization and rendering were required to preserve these important elements.  

Preservation of the Cast Stone Decorative Trim on this Myron Hunt Structure   Carnegie Observatories - Hunt Building
Pasadena, L.A., California
Preservation of the Cast Stone Decorative Trim on this Myron Hunt Structure

The Hunt Building of the Carnegie Observatories was in need of stabilization of decorative cast stone trim due to previous mistreatment.