Architectural Conservation, Historic Preservation
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Carnegie Observatories - Hunt Building
Pasadena, L.A., California
Preservation of the Cast Stone Decorative Trim on this Myron Hunt Structure

The exterior cast stone trim on the historic headquarters of the Carnegie Observatories in Pasadena had been poorly treated during a previous rehabilitation.  High-pressure water cleaning had scoured the original cement surface and left the cast stone more absorbent and prone to deterioration when exposed to moisture.  Application of special rendering compounds stabilized these surfaces and made them much more resistant to weathering.

Wikipedia link: http://en.wikipedia.org/wiki/Carnegie_Institution_for_Science#Observatories_of_the_CIW

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The Hunt Building of the Carnegie Observatories was in need of stabilization of decorative cast stone trim due to previous mistreatment.

The Hunt Building of the Carnegie Observatories was in need of stabilization of decorative cast stone trim due to previous mistreatment.
A previous restoration in the 80s had cleaned the cast stone surface with pressurized water, but the technique went overboard and ended up removing the cementitious 'skin' that is often present when Portland cement-based Cast Stone units are pulled from the mold.  Removal of this skin made the porous and absorbent nature of the cast stone matrix more prone to damage and decay from acid rain and other atmospheric pollutants.

A previous restoration in the 80s had cleaned the cast stone surface with pressurized water, but the technique went overboard and ended up removing the cementitious 'skin' that is often present when Portland cement-based Cast Stone units are pulled from the mold. Removal of this skin made the porous and absorbent nature of the cast stone matrix more prone to damage and decay from acid rain and other atmospheric pollutants.
Our solution to this loss of original surface was to apply a 'rendering' using a color-matched repair mortar and applied in thin layers.  Custom-made profile trowels were used to match the original decorative profile of the trim units.

Our solution to this loss of original surface was to apply a 'rendering' using a color-matched repair mortar and applied in thin layers. Custom-made profile trowels were used to match the original decorative profile of the trim units.
Use of such a proprietary material is appropriate in order to protect the original building fabric, but it must be carefully cured and protected during the installation process.  Here we are applying moisture during the critical period of 72 hours after installation.

Use of such a proprietary material is appropriate in order to protect the original building fabric, but it must be carefully cured and protected during the installation process. Here we are applying moisture during the critical period of 72 hours after installation.
Here a transition point between planes graphically illustrates the procedure of covering and protecting the deteriorated substrate.

Here a transition point between planes graphically illustrates the procedure of covering and protecting the deteriorated substrate.
Here is the same corner finished and ready for final treatment.

Here is the same corner finished and ready for final treatment.
In addition to repointing of all joints between masonry units, final treatment included the application of a penetrating sub-surface water- and oil-repellant treatment to all rendered cast stone surfaces to enhance resistance to the penetration of acid rain and atmospheric soiling.

In addition to repointing of all joints between masonry units, final treatment included the application of a penetrating sub-surface water- and oil-repellant treatment to all rendered cast stone surfaces to enhance resistance to the penetration of acid rain and atmospheric soiling.
This same technique was used to adress the failed and stained cast stone surfaces at decorative entries and windows.

This same technique was used to adress the failed and stained cast stone surfaces at decorative entries and windows.
We were privileged to work on two Myron Hunt  buildings at the same time, this structure as well as the Huntington Museum.

We were privileged to work on two Myron Hunt buildings at the same time, this structure as well as the Huntington Museum.